If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Some people are too busy knowing it all to ever learn anything. They are perfect Badland 2500 winch parts. lb. The first item on our list is a synthetic rope from Mile Marker. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. I would like to get this other one working and install it on my trailer . BADLAND ZXR 12,000 lb. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Insert Switch Assembly all the way into connector. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Connect the black cable from the batterys negative side to the winch. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Badland Winch Wiring Diagram For All Types of Badland Winches - Tenbuz 2. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Mike El Paso, TX, TLCA 8009. Examine the wire rope. Extra Rope or Wire: 4. Ventilate area well before and while working on battery. If not available , then a new controller from another winch could work. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Do not step over wire rope. Replacement Parts in Stock. Read all instructions. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Your email address will not be published. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Move Clutch Handle to the Released position. We recommend giving the device some rest in between and letting it cool off. If you are going to go cheap and Chinese consider running a Smittybilt winch. The device will work as long the battery is supplying electricity even when the engine is off. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. After intensive testing and experiments, this device is designed with advanced technology. BADLAND WINCHES ZXR 12000 Like New | Buya The sharp borders help the cable from getting damaged. Hawse fairleads are used in conjunction with a synthetic winch line. Amazon.com: Badland Winch Parts I haven't been planning on getting a winch in the near future, but the price is intriguing. Secure load after moving. Do not operate the winch at extreme angles. Procedures not specifically explained in this manual must be performed only by a qualified technician. Best Badland Winch Remote For Replacement. Do not exceed the angles shown in Figure B for a roller fairlead. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. Hook onto the object using a pulling point, tow strap, tree strap, or chain. The company offers a 65-feet long cable with this product. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. A dead tree is not capable of withstanding that much weight and has weaker roots. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. The first time was on warranty. Your email address will not be published. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. The mounting plate must be rated to at least the Winch's capacity. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Wear restrictive hair covering to contain long hair. The relay clicks when the out switch is Activated. It has a very smooth surface to feed your synthetic rope through. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Copyright 2017 by Harbor Freight Tools. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Mounting location and hardware must support winch and load. Retails for 350 dollars plus tax. Winching with a vehicle s transmission in gear or park may damage the transmission. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. I just bought another Bad Lands 2500 and replaced it on my Polaris. Drum: 6. This illustration shows a kink about to form. It is perfect for the Badland 2500 lb winch. It is in the signature Mile Marker orange and black color. This begs the question, what winch parts can be used with Badland winches? Connect red wire to positive battery terminal and black wire to negative battery terminal. Recoil the wire rope back into the winch under at least 500 lb. Do not wear loose clothing or jewelry, as they can be caught in moving parts. This occurs due to the wired solenoid that gradually heats as the current flows through it. if abnormal noise or vibration occurs, have the problem corrected before further use. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Here are some of the top eye-catching pros of this product. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. I have an old Badland ATV/UTV 3000 lb winch. Note: Check compatibility with your vehicle before purchasing. Attach the black Battery Cable directly to the negative terminal of the battery. Repair or replace solenoid. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Maintain labels and nameplates on the winch. These pieces (as long as they're not sewn in) can easily be repaired on your end. Allow to drain and dry. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. The book said relay. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. To use the wired remote control, attach the Call to Order: 1-800-444-3353. Cable: 7. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. It features a three-stage planetary system for gear transitions to speed up the process. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. , connect the remote control box to the solenoid box. Also, they protect your hands from scratches and injuries. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. 1 BADLAND WINCHES 12,000 lb. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. They are very popular and have been a default for 44 vehicles. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Here are the most searched Badland Winch Parts from the customers. The wireless remote controller box will act as a receiver for the wireless remote. Battery weak, recharge. The red indicator light will flash during the operation. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. It is affordable yet features extreme power and efficient, advanced design. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Required fields are marked *. Save This Manual The design of the model's housing is weather-resistant and high-impact. Make sure the Winch will fit the chosen mounting area. Download Badland ZXR 12000 Truck/SUV Winch Manual. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Winch motor will be hot during and after use. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Therefore, winch has an exceptional load limit of 12000 pounds. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. It locks the wire in its place. Winch Motor: 2. Like everything HF it's a really mixed bag with their winches. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Do not open the housing. Good thing that there are winch manufacturing companies that do that. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Or trade for a new Apex 5500 long drum winch or equivalent. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. The ZXR 12000 Lb winch is IP66-rated waterproof. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. I did not see replacement cable for zxr-5000. Handlebar switch is convenient to control the winch with just a thumb operation. Badland Winch Parts, Replacements & Accessories To Buy Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. 2500 lb or 3500 lb? The Badland universal winch . Do not place finger(s) through hook. The listed breaking point is 4600 lbs. Do not overreach. Badlands 12,000-Pound Winch - The Best Deal In Winching Badland Apex 12000 User Manual - ManualMachine.com Winch, Badland ZXR 12000 lb. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Badland ZXR 12000 Lb Winch Review 2022 (Jeep) - Jeep Runner Is the problem in the relay or in the motor. The winch still runs. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Drill pilot holes for the mounting screws. For a hawse fairlead, the angle should be as close to straight as possible. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. A simple plug and play-action provide ease of winching in and out with a push of a button. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. These include: IP66 Rated Weatherproof Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Always examine the working conditions of your winch before using it on the trail. Shop products from small business brands sold in Amazons store. badland winch 12000 for sale | eBay The Badland will be made in China using parts sourced horribly. 70 series PTO winch + Aisin1000 elec winch - what are they worth. It reduces the load on the winch, allowing it to work longer with less heat buildup. Stay alert, watch what you are doing and use common sense when operating. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Owner's Manual & Safety Instructions (PDF) Item 63770; How do I get the hardware. Click the green button to print the entire article.To print the original version of the document - click the blue one. Do not wear loose clothing or jewelry, as they can be caught in moving parts. This wire rope must be discarded and not be used. However, that is not the case with this unit. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Tighten all power cable hardware to 20 in. Do not loop the wire rope around object and hook onto itself. Connect the black cable from the battery's negative side to the winch. of tension. Insulate all exposed wiring and terminals after installation. The average winch that can bear this much load costs around $300 to $500. These winches weigh around 90 pounds. Check out the weather around the world with our featured, global weather cams Put the vehicle's transmission in Neutral. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? The wireless remote controller will act as a receiver to operate the wireless remote. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Looking to purchase motor brushes and brush retainer springs for 1500 lb. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. However, the brand does not provide winch accessories as widely as other winch brands do. Do not submerge winch in water. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The two black wires are on the far right and far left of the red wires. Do not disengage clutch under load. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Two best universal wireless remote controls supporting all the models. Amazon.com: 12,000 Lbs Winch Parts Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Do not use thinner/longer cables or link multiple cables together. Run winch with vehicle motor running. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Badlands 9000 winch - missing control box | Pirate 4x4 Heres how you can do that: Thats all there is to it. This powers the winch only and is rechargeable. Mounting Plate: 3. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Industrial/Tow Truck Electric Winch Owner's Manual Let us know what you think in the comments section! Winch with Wire Rope. Its a Badlands 3500. If you have a wireless remote, connect the remote control receiver to the solenoid box. Has anyone else been successful in finding replacement parts ? It has an almost unbreakable design, which makes it low maintenance and easy to use as well. I cant find anyone that has them, can anyone help, thanks. Like the previous one, connect the black, red, and yellow cables with the winch. Check for voltage at armature port with Switch pressed. Save $250.00 by shopping at Harbor Freight. Do not continue use of the winch until the battery is completely run down. A circuit breaker can act as a disconnect at the push of a button. The original was a Warn 2000, but was completely gutless. Keeping a constant focus is more critical. Wijbosch, North Brabant, NL | Live Local and Global Weather Cameras If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. The controller box for my ATV harbor Freight winch got smashed. Badland ZXR 12000 Winch Wiring Diagram. When unpacking, make sure that the product is intact and undamaged. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting.